The DataPro 3100 is a mid-range featured process controller and data management system. Its color touch-screen display is bright and is easily viewed along the production line. It is designed to provide the operator with simple numeric product information, as well as a graphical display of the product with dimensional information. DataPro 3100 provides the user with simple, yet powerful, operation in a compact package.

Diameter & Ovality Measurement SystemsAccuScan systems from Beta LaserMike provide on-line precision measurements of the diameter and ovality of cables. Using laser scanning technology, AccuScan systems are able to perform diameter measurements in an intelligent gauge head during production and communicate those measurements to a host system or controller.

Beta LaserMike offers two models:

AccuScan 1000 series gauges are single-plane laser scanners that measure only diameter.AccuScan 5000 series gauges are dual-plane laser scanners that measure both diameter and ovality.

Increase measurement accuracy and repeatability.

AccuScan is designed with advanced optics for higher measurement accuracy, and includes intelligent Digital Signal Processing (DSP) technology to increase measurement repeatability.

Realize the lowest cost of ownership.

Increase up-time and reduce maintenance cost with built-in air purge system that keeps lenses free of dust and debris. Increase durability with rugged construction sealed to IP 65 (NEMA 4) standards.

Flexible communication for easy integration.

Flexible communication integration with Ethernet IP, RS-232, DeviceNet, and Profibus protocol support. Optional ultra-bright display available for easy readout and access by operator.

Lay Length Measurement SystemBeta LaserMike’s LayScan measurement system (patent pending) accurately and consistently measures the lay length of twisted pairs used in telecommunication cables. The system uses optical, non-contact measurement technology to perform on-line, high-speed lay length measurements with the highest accuracy. Providing high-data rate capabilities, LayScan precisely determines the variations in lay length within each lay. This enables you to observe systematic lay variations that are typically caused by twinning and cabling operations.

Capture lay length data with the highest accuracy.

Four (4) individual sensors capture, display, and store the lay length data for up to four pairs. Perform on-line, high-speed measurements to within 1 mil (0.001 in.).

Acquire and report critical lay data.

Data acquisition system effectively collects and processes the lay length data and reports measurement results. Software includes operator interface to display measured results. Collected data is made available for local storage on PC.

FFT analysis effectively monitors variations. (Click image to view)

Closely monitor lay trending and any changes in lay length variations during production for post-analysis and remedial action. Use LayScan to improve product performance, minimize cost and scrap, and reduce product development cycles.

Multi-Strand Diameter Measurement SolutionThe MultiScan32 combines powerful software and Beta LaserMike’s high-performance gauges to cost-effectively measure your multi-strand product in an easy-to-use, real-time Windows® environment where the graphical displays allow your operators to identify troublesome lines immediately.

• 100% coverage on multiple strands means no missed measurements
• Strand breakage detection
• Supports multiple scanners with multiple strands*Real-time trend display on all strands
• Collected data can be stored directly into MicroSoft Excel

*Up to 4 gauges and up to 8 strands per gauge

Wall & Concentricity Measurement SystemsUltraScan systems from Beta LaserMike provide on-line precision measurements of product wall thickness and concentricity, with an option for also measuring diameter and ovality. Using ultrasonic technology, UltraScan systems are able to make high-speed, non-contact measurements during production.

Depending on the application, UltraScan gauges are available to cover various product diameter and wall thickness sizes in both fixed and adjustable transducer distance styles. Each supports multiple transducers and is capable of measuring several layers.

Unique patented “Snap Technology” for automatic setup.

UltraScan DSP with “Snap Technology” automatically sets up the waveforms of all transducers, tracks tolerances to catch wall variations, and provides higher accuracy of average wall and concentricity measurements with assured repeatability. Capable of 25 µm (0.001 in.) wall thickness on tubes as small as 250 µm (0.010 in.).

High-speed tolerance checking. (Click image to view)

Finds short-term wall variations with high-speed tolerance checking option. UltraScan DSP sends details of each error to the DataPro 5000, including which transducers sent the error, max/min wall size during error, and which layer(s) contain the error.

Easy to install and use.

UltraScan is easy to setup, put into service, and operate. It provides flexible communication integration to UltraScan DSP with RS-232, DeviceNet, CANopen, and Profibus protocol support. Flexible mounting options available.

Precision Dimension Measurement SystemsZ-Mike bench-top dimensional measurement systems provide fast, accurate, and repeatable measurement of parts. This laser measurement device does not touch the product, thereby eliminating part distortion and operator influence which can affect measurements. The Z-Mike gauges can either be used in a Quality Control (QC) laboratory or on the plant floor to measure a range of part types and part dimensions. Dimension measurements include diameter, multiple ODs, TIR, taper, and part position. The Z-Mike gauges are available in four different models and provide a measurement range of 0.001 to 2.0 in. (0.0254 to 50 mm) with linearity as low as ±0.000020 in.

• The Z-Mike line also includes the PrecisionScan laser gauges for applications where a bench-top
  solution is not required.
• A variety of Modular Fixtures are available for any gauging need to properly hold workpieces.

Measure parts with the highest accuracy.

Patented optical design and edge-sensing electronics provide high-precision measurements. Auto-compensation features maintain accuracy throughout the measurement range and adjust for thermal expansion outside laboratory environments.

Get reliable measurements from run to run.

Non-contact measurement technique provides the same level of accuracy, regardless of operator. Tolerance checking alerts operators of out-of-tolerance conditions. Mounting fixtures ensure the test piece is always properly presented to the gauge.

Easy-to-use features.

Touch-screen design and color graphical display provides a simple, yet powerful user interface. Use the library list to store product recipes and quickly, easily access product types. Several I/O ports provide flexible integration with other devices.

The DataPro 5000 is a high-end, fully featured process controller and data management system. Its easy-to-use, touch-screen interface provides the user with a color graphical view of product dimensions and process parameters in a variety of formats. DataPro 5000 is designed with various users in mind: operators, supervisors, process engineers, and plant managers. The user interface is designed to be simple enough for any operator to use, while also being very flexible in its configuration and allowing easy accessibility to data.

Lump and Neckdown DetectorThe LN Detector series of products are designed for detection of short-term faults in the diameter of the cable (lumps or neckdowns). LN Detectors are self-contained instruments with fast response circuitry and solid-state infrared light sources that allow instant detection of changes in the cable diameter. Beta LaserMike offers a range of models to meet your unique cable measurement needs.

The LN3015 3-Axis Lump & Neck Detector is newest solution in fault detection from Beta LaserMike.

Instantly detect lumps.

When the voltage drops below the minimum quality threshold, the LN gauge detects a lump in the cable.

Instantly detect neckdowns.

When the voltage exceeds the maximum quality threshold, the LN gauge detects a neckdown in the cable.

Accurately control your process.

The signal processing and intelligence is built into the gauge head and outputs can be taken straight from the LN Detector that trigger alarms or marking devices when faults are detected.

On-Line Structural Return Loss PredictionSRL Pro software from Beta LaserMike provides on-line structural return loss (SRL) prediction and analysis. By monitoring process variables at extremely high speeds, SRL Pro identifies potential causes of SRL problems on datacom cable insulation lines in real time. When datacom cables fail post-process compliance inspection and must be downgraded, the profitability of the entire run is lost. That is why the capability of detecting SRL problems before the run is completed allows an investment in SRL Pro to often be recovered in a matter of weeks or even days.

• 8 user-defined channels for analysis of process variables
• Dedicated multi-channel filter module
• Automatic identification of suspect SRL sources
• FFT and SRL performance trending
• Long-term spectrograph to view process data over time
• Simple, user-friendly operation.

Drift-Free, In-Process Capacitance Measurement SolutionAs datacom cable manufacturers face more challenging specifications for Structural Return Loss, Near- and Far-end Cross Talk and Attenuation, it’s more important than ever to catch problems as they develop – not after the fact. Because downgrading or rejecting finished cable robs you of productivity and profitability. That’s why correlating in-process and post-process measurement results accurately and consistently is so important.

The CapScan 2000 gauging system solves this problem by enabling you to correlate in-process and post-process measurements through on-line, high-speed measurement of cable capacitance. A combination of low signal-to-noise ratio and proprietary, drift-free electronics enable the system to deliver highly accurate and consistent measurements. With a local intelligence module directly connected to the measurement head, the CapScan 2000 system can communicate directly to DataPro controllers or other host systems.

Range of gauge heads to meet your application needs.

CapScan offers various gauge heads for measuring cables up to 25 mm (1 in.). Includes new increased bandwidth to 10 GHz. Options include in-head FFT analysis. Gauges can be mounted in-trough and used for a broad scope of communication cable applications.

Flexible connectivity.

For maximum flexibility, CapScan 2000 models are available in Profibus, DeviceNet, and RS-232 versions. This makes connecting to your PLC, PC, or Beta LaserMike controller easier than ever before.

Easy access to measurement data.

The CapScan 2000 system can be easily connected to the KI1000 indicator unit for simple, reliable data indication. The KI1000 connects to the gauge via CANBUS, one of the most robust data links available today. This provides quick response, so you can monitor product changes as they occur.

Supervisory Networking Software for Multi-Gauge ApplicationsIf you need an easy way to monitor and manage multiple laser gauges from a single location, AccuNet™ is for you. This sophisticated yet easy-to-use application and networking solution lets you monitor an entire workcell from a single PC by giving you immediate access to SPC & trend analysis data from multiple measurement gauges.

• The result is a unique process tool that ensures optimum product quality, reduces scrap and downtime, and evaluates trending data to maintain the health of your production process.
• Centralized location for data acquisition and monitoring makes it easy for operators to control an entire workcell
• Menu-driven Windows™ interface makes operation simple and minimizes set-up time
• Recipe storage and recall provides effortless gauge reconfiguration for any number of product types
• Data logging capabilities into Microsoft® Excel provide an audit trail and allow in-depth analysis of process characteristics
• Color trend displays give an “at-a-glance” indication of process variation thereby eliminating production of out-of-spec product

AccuScan systems from Beta LaserMike provide on-line precision measurements of the diameter and ovality of cables. Using laser scanning technology, AccuScan systems are able to perform diameter measurements in an intelligent gauge head during production and communicate those measurements to a host system or controller.

Beta LaserMike offers two models:

AccuScan 1000 series gauges are single-plane laser scanners that measure only diameter.AccuScan 5000 series gauges are dual-plane laser scanners that measure both diameter and ovality

The LaserSpeed 4000 is used on any continuous process. This encoder is based on the proven Laser Doppler Velocimetry principle and made totally usable through its advanced auto-correlation measurement engine.

The accuracy of the LaserSpeed laser encoder will increase your profits by:

• Reducing excess material being shipped to the customer
• Eliminating scrap
• Drastically increasing process uptime
• Eliminating buy backs from the customer

The LaserSpeed 4000 delivers proven results with:

• +/- 0.05% Accuracy (worse case)
• +/- 0.02% Repeatability
• Factory Calibrated
• No Moving Parts
• Non Contact Operation

The LaserSpeed 8000 is used on any continuous or discrete length measurement process. This encoder is based on the proven Laser Doppler Velocimetry principle and made totally usable through its advanced auto-correlation measurement engine. The discrete part length measurement capabilities provides 100% quality inspection.

The accuracy of the LaserSpeed laser encoder will increase profits by:

• Reducing excess material being shipped to the customer
• Eliminating scrap
• Drastically increasing process up time
• Eliminating buy backs from the customer100% inspection

The LaserSpeed 8000 delivers proven results with:

• +/- 0.05% Accuracy (worse case)
• +/- 0.02% Repeatability
• Factory Calibrated
• No Moving Parts
• Non Contact Operation

LaserSpeed 9000 is used on any continuous or discrete length measurement process. This encoder is based on the proven Laser Doppler Velocimetry principle and made totally usable through its advanced auto-correlation measurement engine. An integrated light modulator gives the 9000 the capability to measure forward and reverse directions and zero speed (no motion).

The accuracy of the LaserSpeed laser encoder will increase profits by:

• Reducing excess material being shipped to the customer
• Eliminating scrap
• Increasing process uptime
• Eliminating buy backs from the customer100% inspection

The LaserSpeed 9000 delivers proven results with:

• +/- 0.05% Accuracy (worse case)
• +/- 0.02% Repeatability
• Factory Calibrated
• No Moving Parts
• Non Contact Operation

Non-Contact Eccentricity Measurement SystemWhen the core of insulated wire and cable moves off-center, your product quality suffers. And with the increasingly tighter tolerances demanded by users, unchecked wire or cable eccentricity can leave you with reels of unusable product.

The CenterScan 2010 measurement system accurately and reliably monitors the diameter of insulated wire and cable, and eccentricity of conductors, during extrusion and insulation processes. This intelligent gauge never touches your product and enables you to run higher line speeds and produce more finished wire and cable in less time while maintaining the highest level of measurement accuracy.

Compact design meets broader installation requirements.

Install CenterScan at a wider range of production line locations to reliably monitor the diameter of insulated wire and cable, and eccentricity of conductors, during extrusion and insulation processes. Robust electronics with superior immunity to noise allows you to locate the gauge closer to other line devices to deliver the most accurate measurements.

Fast, easy setup and operation.

CenterScan 2010 is factory calibrated and requires no special adjustments or setups to get your wire or cable properly centered and ready to run. Requires no servo or mechanical tracking system or special guide rollers to keep your product centered. And, it is less sensitive to wire or cable position allowing your product to be set within a 6 mm (.24 in) window.

Capture measurements with the highest accuracy.

Specially-engineered, optical and inductive technology lets you perform ultra-accurate, low-drift measurements and accurate product positioning. Use the DataPro 5000 to monitor and control product and process-critical information including wire and cable position, diameter, eccentricity, ovality, and wall thickness.

On-line Detection of FaultsSpark Testers from Beta LaserMike provide on-line detection of faults in cable insulation, such as voids and pin holes. All Spark Testers are height-adjustable and floor mounted for easy placement in line. Standard models are available for a variety of applications, including high-frequency models for higher line speeds. Spark Testers can be controlled via the SI900 spark tester indicator with standard RS-232 communication and built-in I/O, or via a Profibus interface module. Beta LaserMike offers both standard and high-frequency models to meet your unique measurement needs.

Spark testing approved.

Meets virtually all international spark testing standards.

Multiple safety features.

EHT warning lamps, interlock safety switches, ozone extraction ports, and current limiting circuits provide peace-of-mind safety to your equipment, process, and personnel.

Smart features for efficient operation.

Grounding chains to remove excess charge on cable. Easy threading at startup. Unique bead chain design for individual strand replacement. And more.

Optical Fiber Measurement SystemFiberMike is a complete draw tower solution that uses diameter gauges, flaw detectors, and a measurement processor to monitor each stage of your process. Diameter gauges use a flattened measurement response to provide sub-micron measurement accuracy at the cladding, primary and secondary buffer coating stages. A flaw detector checks for internal and external flaws after the secondary buffer coating. The FiberMike processor displays data both numerically and graphically, providing accurate, real-time data and perform position control.

• High-precision diameter measurement with sub-micron accuracies
• Internal/external flaw detection in excess of 45 m/sec
• Outputs to Preform position controlIntuitive graphical interface
• Robust system design

In-Process Wire HeatingPreheaters from Beta LaserMike provide uniform, in-process wire heating to eliminate insulation voids in primary cables. When a wire is preheated for only fractions of a second by a low frequency (50/60 Hz) heat cycle, the heat is unevenly applied to the wire, resulting in hot and cold spots. When high frequency preheating is used, more heat cycles are applied to the wire, ensuring more consistent heating all along the length of the wire. For this reason, all Beta LaserMike Preheaters use high frequency heating. Beta LaserMike offers a full range of models to meet your unique wire preheating needs.

Industry leading safety features.

Wire break detection, current overload sensors, and a concealed wire path behind the electrically locked door provide peace-of-mind safety to your equipment, process, and personnel.

Flexible temperature interface

External temperature controller interface allows compensation for low-speed applications and varying input temperatures.

Efficient power control.

All preheater components are carefully designed to ensure that power losses are minimized and all input power is used to heat the wire.