Exceptional offering from the wire and cable manufacturing competence leader
Maillefer is the only W&C technology supplier in the market with roots in cable manufacturing. This combined with the widest application coverage and over 4000 line deliveries has created unique competences available now for our customers via several new products. We will introduce many novelties which enhance the competitiveness and responsiveness of wire and cable manufacturers.
Maillefer Factory System is a qualified concept to plan and realize a greenfield factory with the lowest possible risk and cost. We are the only supplier in the global market having experience of the full delivery. Maillefer Factory System is a unique way to outsource a factory project right after you have defined the end product, and it is suitable also for expansion of current production facilities.
Maillefer Consultation is a new service entity that is built around the wire and cable production process. It exploits our core knowledge into individual advice and process skill improvements of wire and cable manufacturers.
We will launch two new Value Packages. Maillefer Plus Value Package is a whole new way to quickly match increased demand with no pre-investments in production line(s). It is a plug-and-play solution for manufacturers, who want to react fast to the emerging demand and set-up their production only after an order is in place. Cable quality gets a totally new meaning with the new Cable Roundness Value Package with which production is controlled under very precise tolerances. This brand new curing concept guarantees utmost roundness in high voltage cable production.
The Three Layer Co-extrusion Crosshead ECH 200/240 TL redefines the production of big power cables. It applies all three layers on the cable core simultaneously, and allows the placing of all three extruders on one side of the line. This makes the crosshead extremely user and space friendly.
A new application − Aviation gets its own production line, the Aviation Line TEL 25XF. We have also reached the ultra-high speed of 1000 m/min with our new Fiber Optic Cable Secondary Coating Line OEL 40 ///Explore which is designed for future production efficiency.
Further component novelties include the Air Cooled Extruder MXC 120-24D for preventing material over use, Quick Conductor Splicing QCS for greater productivity, Nitrogen Circulation System NCS for upgrade opportunities, and Micro ducts for pipes.
Our unique R&D Center with the Vertical Pilot Line for cables up to 750 kV as well as simulations for polymer flows will be displayed on the booth.
Our material know-how will be proven by demonstrations of how a rheometer for testing rubber curing parameters and our Curing Calculation Program NSS play together to give the best possible production run recipe. The new aviation cable line is proof of our expertise on fluoropolymer extrusion.
Want to be the first to hear about our new solutions? Follow us at www.maillefer.net/wire2016
For more details about all our novelties, come visit us on booth 10/C22.