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UltraFlex Power Technologies, Inc.

10 Colt Court, 11779 Ronkonkoma, NY
USA
Telephone +1 631 4676814
Fax +1 631 9804065
sales@ultraflexpower.com

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Hall map

Tube 2022 hall map (Hall 6): stand A14

Fairground map

Tube 2022 fairground map: Hall 6

Contact

Ralitsa Raynova

Director of Business Development Administration

Phone
+359 898 642 395

Email
contact_us@ultraflexpower.com

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Our range of products

Product categories

  • 01  Manufacturing machinery for metallic tubes and pipes
  • 01.02  Lines for the production of seamless tubes and pipes
  • 01.02.01  Lines for the preliminary stage
  • 01.02.01.03  Forging lines

Forging lines

  • 02  Processing machinery for metallic tubes and pipes
  • 02.01  Machinery for mechanical processing
  • 02.01.17  Tube welding machines
  • 02.01.17.02  Induction welding equipment
  • 02  Processing machinery for metallic tubes and pipes
  • 02.01  Machinery for mechanical processing
  • 02.01.17  Tube welding machines
  • 02.01.17.05  Soldering equipment

Soldering equipment

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.01  Pre-heating and re-heating systems for tubes
  • 02.04.01.01  Drying and heating furnaces

Drying and heating furnaces

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.02  Annealing lines for tubes

Annealing lines for tubes

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.03  Induction annealing systems for tubes

Induction annealing systems for tubes

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.04  Partial heating systems for tubes

Partial heating systems for tubes

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.05  Systems for soft annealing, tempering

Systems for soft annealing, tempering

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.06  Systems for hardening, soft annealing, tempering

Systems for hardening, soft annealing, tempering

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.07  Melting furnaces

Melting furnaces

  • 02  Processing machinery for metallic tubes and pipes
  • 02.04  Machinery for the heat treatment of tubes
  • 02.04.08  Sintering plants

Sintering plants

Our products

Product category: Induction welding equipment

SmartPower™ Systems

Induction Heating Innovation by Ultraflex

Ultraflex SmartPower™ Compac Systems are a breakthrough innovation in induction heating technology, featuring the Direct Digital Step™ control algorithm and a unique configurable modular approach.
Configurable and field upgradeable power supplies with output power from 50kW to 400kW.
Wide output frequency range – two ranges available from 6kHz to 60kHz and from 40kHz to 200kHz.
Zero downtime can be achieved if an additional module (N+1) is installed in the system.
The latest SiC transistor technology and proprietary digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range.
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Configurable to work with a single or multiple, independently controlled RF outputs from one cabinet.
Can operate with optional heat stations allowing the load coils to be placed remotely.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

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Product category: Induction welding equipment

SOLO Dragon 16/24 Induction Brazing Cobot

Dragon 16/24 integrates the  SOLO Series induction heating system with a Universal Robots cobot (UR 5, UR5e, UR10, UR10e) to achieve a fully automated brazing process. The induction heating system has been successfully used to replace the outdated and unsafe torch brazing widely used in the industry.

The integrated induction coil mounted directly onto the robotic arm is capable of reliably brazing multiple joints by applying controllable heat precisely positioned by the robotic arm.

THE PROCESS
Dragon 16/24 can automatically and consistently braze multiple joints located in predefined positions in an assembly. Brazing alloy rings are assembled onto the joints prior to the brazing process. The robotic system is pre-programmed to move to each joint and to apply power for a pre-programmed time to ensure a repeatable and reliable brazing process. An optional automatic wire feeding system can be supplied to feed the brazing alloy instead of using brazing rings.

The system can accommodate different production line speeds and multiple assemblies. It can be equipped with an optional vision system, capable of recognizing a variety of assemblies and positioning the brazing coil always at the correct joint location.

The Dragon 16/24 is suitable for brazing copper to copper, copper to steel, brass to copper, and aluminum tubes. It is ideal for flameless brazing of refrigerator compressors, heat exchangers, home appliance components, and complex HVAC assemblies.

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Product category: Induction welding equipment

SOLO UBraze Hand-held Induction Brazing System

UBraze is a compact hand-held induction brazing system that is used as an environmentally friendly and safe alternative to the flame brazing torch. Induction brazing reduces the issues associated with quality by offering guaranteed repeatability. The accurate energy control allows you to work with precision and to accurately determine the time and power needed to braze each joint.

FEATURES:
  • Precise power control from 0 to 100% of rated power
  • Output regulation: Power, Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Output Power, Frequency
  • Industrial control panel – 5” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles
  • USB connectivity for firmware upgrades
  • Automatic frequency scanning and load tuning
  • Short heating cycles with fast dynamic response
  • Lightweight hand-held unit for easy access to brazing assemblies
  • Optional program and step selection through the hand-held unit
  • Optional 360° rotating ring for mounting of the hand-held unit to a counterweight system

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Product category: Induction welding equipment

SOLO Induction Heating Systems

Induction Heating Innovation by UltraFlex

The UltraFlex SOLO Systems are a breakthrough innovation in induction heating technology, featuring a unique Direct Digital Step™ control algorithm.
Compact, air-cooled power supplies, with configurable output power from 12kW to 32kW.
The latest SiC MOSFET transistor technology and patented digital control algorithms ensure optimal performance and maximum efficiency in a wide frequency range (from 5 kHz to 320 kHz).
Ultra-flexible, wide range of load impedance matching by utilizing multiple transformer ratios and configurable capacitor banks.
Durable and reliable design with built-in tuning, safety, and diagnostics features.

FEATURES:
  • Precise power control from 0 to 100% of rated power
  • Output regulation: Power or Current
  • Parameter Monitoring: Current, DC Volts, Output Volts, Output Power, Frequency
  • Industrial control panel – 5” LCD touch, full color
  • Advanced and intuitive user interface
  • Multiple heating programs and profiles for automatic process control
  • 0-10V or 4-20mA external control and remote Start/Stop operation
  • USB connectivity for firmware upgrades
  • Control modes: Automatic, Remote or Local control
  • Automatic frequency scanning and load tuning
  • Fast dynamic response and ramp-up time for short heating cycles
  • Remote Heat station with a variable ratio transformer and a configurable capacitor bank for matching to a wide range of loads and coils
  • Built-in temperature control and monitoring features
  • Data logging of process and operating parameters
  • RS485 (MODBUS) serial interface for remote control and monitoring

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About us

Company portrait

Founded and headquartered in New York, UltraFlex Power Technologies has provided industrial induction heating equipment and customer-focused solutions worldwide for over 20 years.
UltraFlex has sales and support offices in the USA (New York and California), Europe (Bulgaria), India, and China, with additional support from our global distributors and partners.

Implementing an UltraFlex induction solution will help reduce manufacturing costs, increase energy efficiency, improve safety and meet lean manufacturing objectives. Our technical support and maintenance services include preventative maintenance, equipment start-up and training, on-site or in-house repairs, and extended warranties. Above all, the team at UltraFlex will help find solutions for the most complex heating applications and manufacturing system requirements.

UltraFlex offers the most innovative, digitally controlled induction technology in the industry. Our patented SmartPowerTM modular systems feature the widest load matching capabilities in the market. This unique technology significantly reduces production downtime and allows more power to be added to the existing system when required. Our equipment incorporates many advanced diagnostic features and modular design advantages which optimize serviceability and maintainability. Our systems can be easily integrated into a manual assembly process or in a fully automated production line. Our engineers can help you develop custom induction heating equipment, OEM modules, or complete turnkey systems.

UltraFlex has three R&D labs to assist with the most complex induction heating applications and manufacturing system requirements. We offer thermal and electromagnetic modeling services. UltraFlex has developed innovative solutions for our customers’ most demanding applications.

Company data

Number of employees 100-499
Area of business Electrical industry